Synergetic effect of reactive ball milling and cold pressing on enhancing the hydrogen storage behavior of nanocomposite MgH₂/10 wt% TiMn₂ binary system

Intermetallic TiMn₂ compound was employed for improving the de/rehydrogenation kinetics behaviors of MgH₂ powders. The metal hydride powders, obtained after 200 h of reactive ball milling was doped with 10 wt% TiMn₂ powders and high-energy ball milled under pressurized hydrogen of 70 bar for 50 h. The cold-pressing technique was used to consolidate them into 36-green buttons with 12 mm in diameter. During consolidation, the hard TiMn₂ spherical powders deeply embedded into MgH₂ matrix to form homogeneous nanocomposite bulk material. The apparent activation energies of hydrogenation and dehydrogenation for the fabricated buttons were 19.3 kJ/mol and 82.9 kJ/mol, respectively. The present MgH₂/10 wt% TiMn₂ nanocomposite binary system possessed superior hydrogenation/dehydrogenation kinetics at 225 °C to absorb/desorb 5.1 wt% hydrogen at 10 bar/200 mbar H₂ within 100 s and 400 s, respectively. This new system revealed good cyclability of achieving 414 cycles within 600 h continuously without degradations. For the present study, the consolidated buttons were used as solid-state hydrogen storage for feeding proton-exchange membrane fuel cell through a house made Ti-reactor at 250 °C. This nanocomposite system possessed good capability for providing the fuel cell with hydrogen flow at an average rate of 150 ml/min. The average current and voltage outputs were 3 A and 5.5 V, respectively.